Dispersion
Carbon black dispersion tester – Computer aided, advanced digital reflected light microscopy brought to the next level.
Moving Die Rheometers are the standard testing method for characterisation of rubber curing in quality control as well as research and development.
Mooney Viscometers are the backbone for testing the viscous flow of raw materials such as polymers and intermediates such as masterbatches for maintaining stable and consistent manufacturing processes.
The laboratory bale cutters provides the most convenient solution to cut and slice polymers bales, blocks and rubber sheets.
Carbon black dispersion tester – Computer aided, advanced digital reflected light microscopy brought to the next level.
Test instrument for measurements of the density of rubber mixtures.
State of the art fatigue testing and lifecycle simulation instrument.
Test instrument for measurements of the shore hardness and the density of rubber mixtures.
MonTech offers a wide range of sample cutters equipment for every need.
The most advanced and fully automated testing solution for high capacity mixers
Automatic Schob pendulum impact elasticity tester for elastomers and foams
The MonTech Rapid Plastimeter measures the plasticity, flow and viscosity of polymers and unvulcanized rubbers. The instrument is typically used in conjunction with the MonTech Ageing oven AO 3000 for plasticity testing to determine the Plasticity Retention Index (PRI) of raw natural rubbers.
Compression set fixtures enable measurements of a rubber compound’s ability to return to its original thickness after prolonged compressive stresses.
MonTech offers a wide range of sample cutters and specimen preparation equipment for every need.
The MonTech VP 3000 and LP 3000 are specifically designed for rubber applications and have evolved into the international standard in laboratory presses in the rubber industry.
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Carbon black dispersion tester – Computer aided, advanced digital reflected light microscopy brought to the next level.
The MonTech DisperTester 3000 is the most easy to use instrument for filler dispersion analysis; providing superior compliance, reproducibility and repeatability. The DisperTester provides accurate, repeatable results in seconds for both vulcanized and uncured rubber compounds that are applicable to the process, allowing quick and easy testing of dispersion compared to other optical techniques which often take hours to perform.
The MonTech DisperTester 3000 Plus is the newest model of carbon black dispersion tester - computer aided, advanced digital reflected light microscopy brought to the next level. The DisperTester 3000 Plus is the most advanced instrument for reliable filler dispersion analysis based on the superior compliance, reproducibility and repeatability well known from the DisperTester 3000 series.
The DisperCut 3000 is the most accurate and effective way for preparing fine cut samples of cured and uncured rubber for dispersion testing applications. The sample is stretched while cutting to avoid any smearing or contamination of the cut surface. Precise sample cuts can be prepared in less then a second. For highest operator safety, the unit is fitted with two hand safety operation with anti-tiedown as well as automatic knife cover.
The DisperCool 3000 is used for deep-freezing test samples to about glass-transition temperature prior to sample cutting. This patented system is specifically designed for Dispersion Testing to ensure a perfect test sample preparation and highest quality of the samples surface area.
Through optical imaging, the series of rubber dispersion testers measure filler deagglomeration associated with rubber mixing.
The mixed quality of carbon black, additives and other rubber chemicals directly correlate to the mechanical properties of the finished rubber product. This includes abrasion resistance, tensile strength, crack growth, hardness and more. The Carl-Zeiss optical lens quickly and accurately calculates the number, diameter, and distribution of agglomerates within a rubber sample. The tests performed are compared to the ASTM or ISO standard, indicating the level of rubber dispersion quality
For measurement of silica dispersion, the 1000x model is recommended. If fillers in a rubber compound are too great in size for an adequate calculation, dropping down in magnification to the 30x model is advisable.
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+49 (0) 6281 5622 30
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MonTech rubber testing instruments are either available in standard versions or can be built according to individual customer requests and requirements. Contact us!
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